[ Composites ]Live
MACC Composites
How we leveraged high-performance cycling engineering to disrupt the medical, automotive, and defense sectors with advanced composite supplies and consulting services.
SYSTEM ARCHITECTURE & INDUSTRIAL LOGICBRIDGING BITS & ATOMS:
BRIDGING BITS & ATOMS:
SCALABLE INDUSTRIAL LOGIC.
MAKE VS. BUY TAXONOMY[ PLM_DECISION_MATRIX ]
| Stage | Make (Core IP) | Buy (COTS) |
|---|---|---|
| ARCHITECTURAL | Custom CFRP layups & parametric CAD | Standard titanium inserts & bearings |
| AUTOMATION | Multi-agent orchestration & PLC gap logic | Standard 6-axis industrial robots |
| DIGITAL TWIN | Omniverse USD simulation loops | Cloud GPU acceleration |
5DMethodology Framework
Read Spec →01DISCOVER
02DESIGN
03DEVELOP
04DRIVE
05DELIVER
[ TECHNICAL BLUEPRINT // CFRP HEADTUBE JOINT ]TOL: 6.3mm ±0.2
MATERIALT1000 / Ti-6Al-4V
FABRICATIONAutoclave & DMLS
VALIDATIONAnsys FEA 1200MPa
Amazon Logistics (Middle Mile)
$6–8M Annual Savings
Optimized package sorter PLC logic, tightening inter-package spacing to expand package throughput by 15–20%.
Walmart Cold-Chain Distribution
Autonomous AMR Swarms
Pioneered multi-agent orchestration bridging isolated WMS/WES software silos for refrigerated warehouse robotics.
Predator Cycling & MACC
Olympic-Grade Aerodynamics
Architected closed-loop parametric design and digital twins producing 'The Major' handlebar and the RF20 road frame.
Trusted by Global Technology & Industrial Leaders
Case Studies
All Case StudiesProof in Production
Ventures and platforms built with the same systems rigor applied to enterprise consulting.
[ Cycling ]Live
Spoke Calculator
A precision engineering tool for the wheel-building industry, integrating advanced physics simulations with the AyoWork ecosystem.
[ Software ]Development
AyoWork
A visionary 'Manufacturing Metaverse' platform that solves the 'Unlinked Dataset' problem by creating a bi-directional loop between e-commerce demand and factory floor machine logic.
Insights & Field Notes
All Insights →Technical Writing
Deep dives into composite fabrication, digital twins, and autonomous shop floor orchestration.
4 min readEngineering
The Art and Science of the Spoke: Why Wheel Building Needs a Digital Twin
Why traditional wheel building is failing modern carbon rims, and how digital twin technology is bringing 0.1mm precision to the workshop.
5 min readManufacturing
The 5D Manufacturing Methodology
A comprehensive guide to scaling custom manufacturing using the 5D Framework: Design, Develop, Data Log, Drive, and Deliver.
3 min readSpeaking
NVIDIA Partner Spotlight: Engineering in the Virtual Factory
How we leveraged NVIDIA Omniverse to build virtual factory configurations and optimize custom carbon composite production pipelines.
EXECUTIVE CONSULTATION
Bridge Your Bits & Atoms
Whether scaling robotic throughput in cold-chain logistics or deploying parametric digital twins for custom composites, let's establish your system architecture.