Bridging human biomechanics and aerodynamic composite engineering: developing the 2,000W Ergobike stationary frame and custom cockpits for Rio 2016.
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A comprehensive guide to scaling custom manufacturing using the 5D Framework: Design, Develop, Data Log, Drive, and Deliver.
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How my NSF SBIR research produced AyoWork, an agentic industrial operating system bridging disconnected factory machines, CAD schemas, and commercial ledgers.
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How I transformed Autodesk Fusion 360 into a live Design Origin schema, feeding AyoWork edge devices and OpenUSD digital twins without version drift.
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How I codified 15 years of artisan composite fabrication and parametric CAD into scalable LinkedIn Learning courses for global enterprise engineering teams.
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How AI topology optimization in Ansys Discovery eliminated material mass while maintaining 45G retention force in the 3D-printed Predator Genius Cage.
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How I replaced late-stage CAE bottlenecks with real-time GPU modeling in Ansys Discovery, orthotropic composite FEA in Mechanical, and transient DES in Fluent.
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How I deployed the direct Fusion 360 and Ansys integration at Predator Cycling to eliminate file export friction and accelerate composite validation loops.
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How I used cloud generative design in Fusion 360 at Predator Cycling to engineer a lighter, stiffer rear dropout for Olympic-level track racing.
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How uniting T-Splines, parametric wireframe skeletons, and multi-axis CNC CAM in Autodesk Fusion 360 eliminated the custom composite tooling bottleneck.
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