Manufacturing
Carbon Forensics: Engineering Insights from 3,000 Repaired Frames
An engineering autopsy of composite failure mechanisms and how 3,000 repaired frames informed custom carbon fiber bicycle manufacturing.
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Manufacturing
The 5D Manufacturing Methodology
A comprehensive guide to scaling custom manufacturing using the 5D Framework: Design, Develop, Data Log, Drive, and Deliver.
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Software Architecture
AyoWork: Orchestrating Unlinked Industrial Datasets (NSF SBIR)
How our NSF SBIR research produced AyoWork, an agentic industrial operating system bridging disconnected factory machines, CAD schemas, and commercial ledgers.
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Software Architecture
Design Origin: Fusion 360, AyoWork, and the Industrial Metaverse
How we transformed Autodesk Fusion 360 into a live Design Origin schema, feeding AyoWork edge devices and Omniverse digital twins without version drift.
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Digital Twin
NVIDIA Omniverse & OpenUSD: The Virtual Micro-Factory Digital Twin
How we used NVIDIA Omniverse, OpenUSD, and real-time RTX simulation to model factory layouts, ergonomics, and material kinematics before cutting concrete.
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Education
Engineering Pedagogy: Codifying Shop-Floor Physics for Enterprise Scale
How we codified 15 years of artisan composite fabrication and parametric CAD into scalable LinkedIn Learning courses for global enterprise engineering teams.
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Simulation
Pervasive Simulation: Real-Time GPU Physics, Laminate FEA, and Detached Eddy CFD
How we replaced late-stage CAE bottlenecks with real-time GPU modeling in Ansys Discovery, orthotropic composite FEA in Mechanical, and transient DES in Fluent.
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Manufacturing
Parametric Tooling: Merging Generative Surfaces and CNC CAM
How uniting T-Splines, parametric wireframe skeletons, and multi-axis CNC CAM in Autodesk Fusion 360 eliminated the custom composite tooling bottleneck.
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